Category Archives: Beverage Machinery

Categories Beverage Machinery

Taste Trend Promotes Beverage Innovation

Unique and intense experiences are one of the major flavor trends driving beverage innovation.The experience can be enhanced in a number of ways, either by focusing on the authenticity and richness of flavors, or by combining an aura of health, or by creating mystical flavors that consumers are invited to explore.

Fruit, mushrooms and bitter green

Classic and exotic fruit will always have a place in beverage recipes. To encourage confidence, lesser-known fruit flavors are often paired with more familiar flavors, so blends continue to grow in popularity across all beverage categories.” Exotic fruits from Latin American and southeast Asian countries will continue to be a rapidly growing flavor category,” says Holly McHugh, marketing assistant at beverage industry magazine Imbibe. “future flavors include passion fruit, guava and dragon fruit.” These flavors have appeared in the beverage product lines of diet coke, Gatorade and Paris water.

Bitter vegetables and mushrooms have also become pillars of the beverage sector, particularly in cold-pressed juices and smoothies, ranging from kale and spinach to mushrooms. Matcha is also a simple, slightly bitter green flavor that is gaining popularity; Matcha is a specially grown and processed green tea powder that can be used as a flavoring agent for all types of beverages. Good Culture L.L.C. ‘s new probiotic gut drink, for example, offers a cha + matcha flavor that helps calm concentration, as well as a chocolate-toasted birch. Toadstool is a healthy fungus that tastes different from mushrooms, with a slightly bitter earthy taste that adds a different richness to the drink.

Scented tea, herbs and spices

Botanical ingredients such as scented tea, herbs and spices add complexity to the drink, often with an aura of health. Manufacturers take advantage of plant extracts for functional benefits, and often supplement beverage flavor consistency with flavoring extracts to allow for a full taste.

However, floral, vanilla and spice flavors are primarily used in combination with the familiar fruit flavors. For example, mint and basil can be used to add subtle herbal flavors to beverages. Common combinations of flavors include watermelon mint and strawberry basil; Notes of scented tea such as lavender, rose and elderflower can be mixed with notes of berries, lemon and peach. The hibiscus flower is another popular plant ingredient, found in everything from water to tea to lemonade. Hibiscus’s light acidity and bright pink color complement more familiar flavors such as cherries, citrus (lemons, limes and oranges) and mangoes.

Depending on the ingredients, plant-based ingredients have their own health halo. Lavender is associated with sleep and relaxation and continues to grow in popularity; Ginger, one of the most popular spices in beverages, has a strong stimulant effect and is also good for intestinal health; Turmeric is also steadily growing, while spice flavors such as cardamom and chili peppers continue to emerge. Recognizing that watermelon and coconut are rich in electrolytes that help hydrate, a number of sports drinks have added these flavors to enhance the product’s potent hydrating effect. Coffee and tea are also used to tweak flavor, which suggests a natural energy boost through its inherent caffeine content, and consumers are beginning to embrace the health benefits of tea’s antioxidants.

Mysterious flavor

Another way to provide a strong experience in beverage development is to create mysterious flavors that invite consumers to explore with their taste buds.Last year, Mountain Dew introduced a limited-edition mystery flavor, VooDew, and revealed it was candy corn the day before Halloween: the opaque white drink had the taste of an orange milkshake, prompting many to speculate on social media that it was flavored with halloween-themed candy.

The mysterious flavors in the mature beverage category excite consumers, driving them to participate and encouraging them to buy, because consumers want to be part of a hot event — and guess right, of course. Similar limited-edition and seasonal flavors also make consumers worry about missing out.

New discovery was listed as the top flavor trend by Innova Market Insights. Two-thirds of respondents said they like to discover new flavors.” Discovering new flavors is part of the drinking experience,” says Lu Ann Williams, director of innovation at Innova. “so innovators will no doubt continue to experiment and innovate flavors and use them as a valuable marketing tool.”

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Categories Beverage Machinery

Common troubles of bottled water filling machine in production of purified water

At present, bottled water filling machine is the most commonly used necessary equipment in the production process of purified water, and it is also the most widely used desalination technology in the preparation of high-purity water. Pure water filling machine is composed of pressure vessel, instrument and dosing metering pump. Knowing that these assembly equipment may solve the common problems in the production of purified water.

Bottled water filling machine is a full-automatic filling equipment for filling 3-gallon and 5-gallon water buckets in pure water plant or mineral water plant. The equipment is easy to operate and only needs 1-2 workers to operate. It integrates disinfection, washing, cover, gland and delivery. It uses three-phase AC 380V power supply and is widely used in cities, industrial and mining enterprises and individual units. The equipment adopts the microcomputer control system and pneumatic control system with reliable performance, simple operation and simple maintenance. It can effectively prevent the secondary pollution of pure water or mineral water during the filling process by the whole process of bottle washing, filling and capping under the closed state. It is the most ideal pure water / mineral water filling plant equipment in China at present 。

The bottled water filling machine integrates the three functions of washing, filling and capping into one body, and realizes automatic filling in the whole process, which is suitable for filling mineral water and pure water in polyester bottles and plastic bottles. The applicable bottle type adjustment of each part is realized by turning the handle, which is easy, convenient and quick. The filling method adopts a new type of micro pressure filling, which makes the filling speed faster and more stable. The machine adopts the Advanced Omron PLC to control the automatic operation of the machine. The bottle feeding chain adopts the frequency converter to adjust the speed. The machine cooperates with the host frequency converter to make the bottle feeding operation more stable and reliable. Photoelectric detection of the operation of the components, so high degree of automation, easy to operate. The washing bottle adopts four independent control double (single) row high-pressure injection system, and the disinfectant is recycled. There are many options for the circulating discharge of the washing liquid.

First of all, let’s talk about the causes of such failures as inaccurate filling volume or no discharging in the pure water filling machine, whether the commonly used speed throttle valve and filling interval throttle valve in the filling equipment are closed, and whether the throttle valve cannot be closed. At the same time, check whether there is any foreign matter in the quick installation three-way control valve. If so, please clean it. Check whether there is air in the skin tube of quick installation three-way control valve and filling machine head. If there is air, try to reduce or eliminate the air. If it is delayed to open, adjust the thin cylinder throttle valve. The spring force of the spiral spring is compressed up and down in the quick installation three-way control valve, and the spring force is adjusted. If the spring force is too large, the check valve will not open.

Secondly, there are the following reasons for the pure water filling materials from the rear of the cylinder: whether the cylinder in the filling machine is in the central position of the cylinder support; if the cylinder changes, please reinstall it. At the same time, check whether the cylinder piston and piston rod are tight. If they are loose, please lock them. And check whether the O-ring of the cylinder piston is damaged. If it is damaged, please replace it.

Thirdly, the reason why the piston of the material cylinder of the pure water filling production line does not return to the top is as follows: the position of the flow magnetic switch, press the emergency stop switch, and readjust the flow magnetic switch.

Finally, when the cylinder of pure water filling machine is not working, the safety pipe, O-ring of cylinder piston and two magnetic switches shall be replaced frequently. Whether the filling valve core in the filling head is stuck, the valve core shall be reinstalled, and the position of fixed magnetic switch shall also be fixed. After that, the magnetic switch must be fixed at the back of the cylinder to make the cylinder work and cannot be moved.

The beverage filling machine experts remind the majority of manufacturers to pay attention to the details in the process of water production, to ensure safety, while ensuring health!

Categories Beverage Machinery

Things To Consider When Before Buying 5 Gallon Water Bottling Machine

Irrespective of your geographical local, once you are out to set up a water production factory, you are certain that the return on investment is going to be a juicy one.

Yes, this is true because of the fact that water is consumed globally and has a huge demand in the market.

But before splashing your money on a half-baked 5-gallon water production line, navigating the manufacturers’ market with a highly professional manufacturer will be the easiest way to see your dream come true.

Well, if you have weighed all the pros and cons of this fruitful venture, and you are ready to give a shot, here are some inherent factors you must consider before buying 5-gallon water bottling machine.

Manufacturer’s Reputation

The first and most important factor to consider is your prospective manufacturer of a 5-gallon water production line.

This is very important because your level of success or not in your chosen venture will depend on the quality of the machine that your manufacturer supplied to your production site.

1. High-Quality Stainless Steel Material  

Since the 5gallon water bottling machine is one that has regular contact with water, it is best to ensure that your manufacture uses high-quality stainless steel material such as type 304 for the manufacture of the various components of the machine.

2. Automatics Rinsing

A water production factory is one that is expected to be sparkling clean in order to ensure that the water produced is potable and fit for consumption.

And in a bid to ensure that your product is of the highest standard in terms of quality and presentation, you should consider buying a 5-gallon water production line that has an automatic rinsing component for bottles before they are filled.

With this, you can be sure that you have adequately handled cross-contamination of the bottles due to a manual rinsing process

3. Automatic Capping

Immediate capping of the water after it has been filled into the container is another critical point that requires maximum attention and care.

In order to avoid the exposure of the filled 5 gallons to external particles, you must consider investing in a 5-gallon water production line that has an automatic capping machine immediately after the container has been filled with water.

4. Fault Detection Alarm System

The mineral water filling machine is one that is very complex with various components working together in tandem.

As a result of this, it might be a bit difficult for an operator to monitor all the parts of the machine while in operation.

Well, with an alarm system to notify a fault at any part of the machine, you are sure that your operation will go pretty smoothly with little or zero default going undetected.

Wrap Up

Setting up a 5-gallon water production line venture is a very lucrative one with lots of benefits.

Well, considering some key points as mentioned above, and ensuring that your mineral water filling machine is sourced from an experienced manufacturer is the best way to start on the right track.

Categories Beverage Machinery

Recent development in the packaging phase of beverage production

As the years keep coming by, one thing remains unchanged; the steady growth in innovation and technology. Several industries keep experiencing steady growth as they focus on improving production efficiency and reducing cost of production. 

he field of beverage production is not left out. There has been a steady improvement in this field especially in the packaging of the final products. Beverage production involves different phases all of which work simultaneously to ensure that the final product realized meets the required quality and standard. 

In the beverage production, the choice of bottle or packaging container has to be made. Other phases in the bottle filling line after preparing the bottles include, the filling phase which involves positioning of the bottles, and the action of the nozzles under gravity. The volume of the liquid is also determined by the sensors which communicates with the nozzles. The next phase is the capping or corking of the bottles in the case of glass bottles. After this, the capped bottles move to the labeling phase where the bottles are appropriately identified with labels. 

The final stage of beverage production is packaging, and this is mostly done in either plastic bottles, glass bottles or other packaging containers. Bottling not only allows the good presentation of the beverage product and its comfortable distribution, but it is the means of developing better and preserving its qualities for a longer time. This operation raises some questions, such as deciding the optimal time to carry it out, cleaning the glass, avoiding the dissolution of oxygen during handling, the fight against contamination, the effectiveness of capping, etc.

Currently, the technological development of bottling facilities has led to a performance that has gone from 1,000 bottles / hour (manual and semi-manual machines) to more than 50,000 bottles / hour in large bottle filling lines.

Process of packaging beverages 

1. In the materials warehouse, the boxes containing the empty bottles are placed on a conveyor to the bottle feeder. 

2. The bottle feeder removes the bottles from the crate and places them on a conveyor belt to be taken to the washing machine. 

3. The machine washes the bottles and then dries them with hot air pressure flow. 

4. The bottles are filled with the gaseous liquid entering the filling machine through a pipe and coming from a balance tank. 

5. The filled bottles enter into the capping machine, where the screw cap is placed and sealed. 

6. The labeling machine is responsible for attaching the identification label and mark to each bottle. 

7. The bottles are placed on the container plate and placed in the boxes. 

8. The boxes are closed and sealed in the finished product warehouse. 

Types of packaging machines

There are some aspects in which all liquid packaging machines coincide, such as the case of being made up of an accumulator system tank or a circulation system through which the different bottles or containers pass. What mainly changes between the different types are the nozzles that are used for filling. Mainly there are two big groups:

•Volumetric fillers

•Constant level fillers

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