Category Archives: Beverage Machinery

During the production of various plastic bottles for the packaging of various liquid products, bottle blowing machines are usually used. When used, these machines give the exact shape, which is exactly what is needed for the proper packaging and branding of a product.

However, there are various types of bottle blowing machine, which are used in the manufacture of plastic bottles. More so, each of these types of blowing machine works in different ways and this makes their product different and unique from one another.

Well, before choosing a type of bottle blowing machine for your containers, it is important to consult a reliable and highly experienced manufacturer for the best equipment. With this, you will be sure that you are investing in the right place where you can have true value for your hard earned money.

So, let’s take a quick look at the different types of bottle blowing machine as well as the advantages and disadvantages of each one.

Injection blow molding machine process

In injection blow molding machine (IBM) process, the plastic to be blown is molded by the injection into a core pin, which then rotates into a blow molding system for the inflation and cooling of the blown plastic. This type of bottle blowing machines are used mostly for the product of single serve bottles and other small medial bottles.

During the blowing of plastic, the entire process carried out by the injection blowing machine is usually divided into three phases thus;

1. Injection

2. Blowing and

3. Ejection

Advantages of injection blow molding machine process

The injection neck produced from this process is highly accurate.

Disadvantages of injection blow molding machine process

1. Bottles produced from this process doesn’t have handles

2. There is usually no increase in the strength of the barrier since the material used is not stretched biaxially.

3. Can only be used in the production of small bottles since it is usually hard to control the center alignment of the base during the blowing process.

Injection stretch blow molding machine

This type of bottle blowing machine has two major ways of blowing bottles namely; single stage process and the double stage process.

Single-Stage process of injection-stretch blow molding machine

In this case, both the production of the preform as well as the blowing of the bottles are carried out all on the same machine.

With this method, the old method that consist of 4-stations including injection reheat, stretch blow and ejection is eliminated since it is very expensive.

However, the single-stage process is usually ideal for the production of bottles for carbonated drinks since they increase the strength of the bottle.

Advantages

It is very good for short runs and in the production of small amount of plastic bottles. This is so because since the preform is not always released throughout the entire process, the wall thickness of the preform can be shaped evenly, especially when blowing non-round and rectangular bottles..

Disadvantages

There is usually a restriction on the design that can be made on the bottle produced. For instance, when production bottles for carbonated drinks, only a base like that of champagne base that can be produced.

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We have a proven record of excellence in the design and manufacture of different types of bottle blowing machine and other auxiliary machines. So, incase you have a need for quality products at a price that won’t break the bank, kindly click here to contact us. 

With the recent trend of awareness of the benefits of drinking large amounts of water for not just skin and health benefits, I can boldly say yes Gallon filling machines are here to stay. With recent challenges trending everywhere such as the drinking of one gallon of water for a clearer skin, there has been a high demand for large volumes of water.

The demand has steadily grown as consumers now tend to order larger volumes of water than the smaller ones such as bottled water.

Water production companies are now producing water in sizes such as gallons and litres (ranging from 4 litres to 10 litres)  to supply to their consumers. Such a huge volume of water is used not just for drinking purposes but also for cooking. The filling of Gallons are not done manually but with the aid of a gallon filling machine. This is a more hygienic process and a better  and cleaner alternative to using tap water.

Advancement in tech companies improves the well being of people in the world, gallon water filling machines promote better means of watering in various homes and offices. However, it’s used for the production of bottled water that can keep water up to 4-5 gallons of water volumes while some other company produces gallon of 500-1000 BPH capacity.

A good, reliable and reputable manufacturer has the ability to produce quality bottles because they have good and maximum support for the operation of the machine.

Before buying Gallon filling machines always read on the usefulness, importance and use the guide for proper functioning of the machine.

A step by step guide on how the Gallon filling machine is produced. So therefore, these steps listed below will give a full knowledge on how the gallon water filling machine is operated.

● They usually start with moving the empty barrels using the transport belts into the decapping units and then make sure the barrels are washed thoroughly with a brush washing machine and rinsed with hot alkali then pure water.

● After the rinsing it then transferred to the cap filling machine for rinsing of the inner part with some disinfectant liquid , hot alkali and pure water

● Finally the barrel is the filled with water from the water treatment system

Maintaining the Gallon filling machine

The following listed below are essential for proper maintaining and functioning of the machine.

1. It is a fully automated machine, so must make sure that the bottle size and cap are the same.

2. Always ensure you test for the abnormality of the rotator using your hand by rotating the handles before starting the machine.

3. Also ensure you use the right tools to adjust it, don’t use too much force or tools to pieces the part of the machine. It might cause malfunctioning of the machine. 

Here are some precaution that should be noted while installing the Gallon water filling machine

1. Make sure you check if the machine is removed from the box to be sure if there are no damages during transit.

2. The materials and the incoming components must be installed as described to produce the right shape

3. It necessary to lubricate all the necessary part with lubricating oil

4. Always make sure the gallon water filling machine is on the floor

5. After booting up the machine check if the handle runs clockwise

Why you need a Gallon water filling machine

They are many advantage of using gallon water filling machine, few of it are listed below;

● It easier to  operate

● It maintenance cost is low

● High work productivity

● It possess greater precision

● It structure is simple

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For quality and reliable gallon water filling machine, partner with us at to get your money’s worth and get quality gallon filling machines at a best offer. Kindly click here, to contact us for any of our products and we will be glad to partner with you.

The water filling machine is one, if not, the most important equipment in any water filling industry. However, with the wide range of water packing machines available in the market today, it could be overwhelming to look for the best and most suitable filling machine for your water filling plant.

Here, we will provide you with 5 tips that will help you in making the right decision.

Let’s get started!

What is the level of automation? Semi-automatic or automatic water filling machine: the efficiency needs of your production business, that is, the rate of demand by customers influences the type of water filling machine you will purchase. The water filling machine varies according to their levels of automation, from the table top to the fully automatic water filling machine. While the table top is best for in-house and small scale production, the semi-automatic and the fully automatic machines with partial to fully automated control systems are ideal for the medium to large scale productions. However, before buying a water filling machine, you need to consider your level of production and demand from customers. 

The fluid path:

The path of the fluid (in this case water) such as the hosing material, the seal material, the fluid connection types and more should be checked and specified to make sure they are compatible with the overall sanitary requirements. The fluid path is critical as it affects how the water moves through the filler. Also, such consideration will ensure that the machine can be easily cleaned and maintained. This will ensure that the final product is of high quality and free from any contaminations.

The nozzle characteristics for the water filling operation:

Is the equipment nozzle compatible with the container? The physical characteristics of the bottle goes a long way in determining the right nozzle size of the filling machine to buy. Consider the components of your proposed water packaging container such as the shape, the height, and the opening size. On the other hand, you need to consider features of the nozzle. Such features include the nozzle seal material, the port angles, the nozzle shutoff styles, the nozzle opening sizes, as well as other custom engineering considerations.

The type of pump system: The pump is an essential element in any water packing system especially in the semi-automatic water filling machine. To choose the right filling machine, you need to expert knowledge about the pump system. Apart from calculating the capacity of the pumps to supply the required pressure, there is a need to consider what possible effects the pump may on the fluid.

Other things to consider are; the sanitation needs of the pump, the suction height, temperature, back pressure, velocity and the durability of the pump. The idea is to ensure that the pump of the water filling machine is compatible with your water production requirements.

With the wide range of brands available in the market today, it is usually challenging to select the best choice of machine for water production business. However, with these tips, you can be sure to get a water packaging machine that suits your needs.