Categories Beverage Machinery

3D Printing And Injection Molding

Production mode

As long as there is an injection mold in the injection molding process, standardized products can be produced at low cost and on a large scale. Therefore, injection molding is still the best choice for traditional high-volume, large-scale manufacturing. The 3D printer does not need traditional tools, fixtures, machine tools or any molds, and can directly convert any shape of the computer into a physical model automatically, quickly, directly and accurately. Thanks to the large size of the 3D printer Different from the characteristics of the traditional injection molding process, the more complex and non-solid objects are, the faster the processing speed is, and the more raw material costs are saved, so they are better at the manufacture of personalized and diversified products.

Manufacturing cost

Due to the wide availability of raw materials for injection molding, and its large-scale and rapid standardized production characteristics, it is also conducive to reducing the cost of a single product. Therefore, in terms of manufacturing costs, the cost of injection molding is much lower than that of 3D printing technology. 

However, for industrial manufacturing, the real cost-saving link of 3D printing lies in the modification of the prototype. Modifying the prototype only requires modifying the CAD model and will not incur any manufacturing costs.

In injection molding, if the prototype is a steel mold, the modification cost will be relatively low, but if an aluminum alloy mold tool is used, the cost will be much higher. This is also the reason why many companies or individuals engaged in mold design will choose three-dimensional 3D printers for mold design and printing.

Application field

Currently, the injection molding process enables mass production of objects with consistent shapes, making it ideal for mass production of standardized products. 

3D printing only needs to input 3D images through the control terminal, and the raw materials can be transformed into physical models, and even parts or molds can be directly manufactured, thus effectively shortening the product development cycle. 3D printers for 3D production have been widely used in the fields of maker, architectural design, mold model design and other fields.

Looking for a injection molding machine supplier?

Our main products including: water treatment system, mineral water filling machine, labeling machine, packing machine, CSD production line, juice production line, 5 gallon water production line, PET bottle blowing machine, injection molding machine and so on.

We will carry on to meet the demands of our customers and seek for deeper cooperation with them.

Categories Beverage Machinery

What Is The Injection Molding Machine Used For?

An injection molding machine is an instrument that uses a plastic molding mold to make thermoplastic or thermosetting plastics into various shapes of plastic products.

Injection molding machine is also known as injection molding machine or injection machine, many factories are called beer machine (píjī), and injection molding products are called beer parts. It is the main molding equipment for making thermoplastic or thermosetting materials into various shapes of plastic products using plastic molding molds. According to the arrangement of injection device and clamping device, injection molding machine can be divided into vertical type, horizontal type and vertical-horizontal composite type.

The principle of injection molding machine

The working principle of the injection molding machine is similar to that of a syringe for injection. It uses the thrust of the screw (or plunger) to inject the plasticized plastic in the molten state (that is, the viscous state) into the closed mold cavity. The process of obtaining products after curing and shaping.

Injection molding is a cyclic process, each cycle mainly includes: quantitative feeding – melt plasticization – pressure injection – mold filling and cooling – mold opening and taking out. After the plastic parts are taken out, the mold is closed again for the next cycle.

Injection molding machine operation items

Injection molding machine operation items include control keyboard operation, electrical control system operation and hydraulic system operation. The injection process action, feeding action, injection pressure, injection speed, injection mode selection, temperature monitoring of each section of the cylinder, injection pressure and back pressure adjustment were carried out respectively.

Looking for a injection molding machine supplier?

Our main products including: water treatment system, mineral water filling machine, labeling machine, packing machine, CSD production line, juice production line, 5 gallon water production line, PET bottle blowing machine, injection molding machine and so on.

We will carry on to meet the demands of our customers and seek for deeper cooperation with them.

Categories Beverage Machinery

Features of Beverage Filling Machine

Main features of beverage filling machine

1. Compact structure, perfect control system, convenient operation and high degree of automation.

2. The parts in contact with the material are all made of imported high-quality stainless steel, with no dead ends in the process and easy to clean.

3. Using high-precision, high-speed quantitative filling valve, the liquid level is accurate without liquid loss, ensuring excellent filling quality.

4. The capping head adopts a constant torque device to ensure the capping quality.

5. Adopt high-efficiency cap management system, with perfect cap feeding technology and protection device.

6. It is not necessary to adjust the height of the equipment to change the bottle shape, and it can be realized by replacing the star wheel of the bottle, which is simple and convenient to operate.

7. The filling system adopts the bottle neck feeding technology to avoid secondary pollution of the bottle mouth.

8. The control system has the functions of automatic water level control, lack of cap detection, automatic stop of rinsing and output counting.

9. The entire filling machine operation adopts advanced touch screen control, which can realize man-machine dialogue.

Looking for a beverage filling machine supply?

Guangzhou Prolifik Trading Co. Ltd. is located at the new port city-Zhangjiagang, it was founded at 2011 and started with beverage filling and packing machinery. Our company covers an area of 15,000m2 and has standard workshop of 12,000m2. We have over 20 engineers in researching department and over 60 staff for machine manufacturing. We are a leading enterprise in research and production of beverage filling and packing machines. We are not only a machine manufacturer, we can also supply turnkey project according to customers’ request, including workshop design, machine layout design, water, gas, electic cable layout design, label and bottle design. Our mission is to ensure customers’ plant properly working and help customers win their market.

Our main products including: water treatment system, mineral water filling machine, labeling machine, packing machine, CSD production line, juice production line,beverage filling machine, 5 gallon water production line, PET bottle blowing machine, injection molding machine and so on.

We will carry on to meet the demands of our customers and seek for deeper cooperation with them.

Categories Beverage Machinery

The Working Principle Of The Three-In-One Filling Machine

Three-in-one filling machine introduction

The filling valve is opened after touching the bottle mouth to complete the filling process. During the filling process, the part of the material that exceeds the bottle capacity during filling is sent to the pre-dispensing system through the return tank and return pump for re-distribution. After the filling is completed, the filling valve leaves the bottle mouth, and the bottle enters the capping machine through the neck transition dial.

The principle of the three-in-one filling machine

The empty bottle of the three-in-one unit is turned upright and then conveyed to the rinser by pulling the bottle. The rotary disc of the rinser is equipped with a bottle clamp, and the bottle clamp clamps the bottle mouth and turns 180 along a guide rail. °, so that the bottle mouth goes down into the rinser. In specific areas of the rinser, special nozzles spray out rinse water to rinse the inside of the bottle. After being rinsed and drained, the bottle is turned 180° along the guide rail under the clamping of the bottle clamp, so that the bottle mouth is upward. The cleaned bottles are led out by the bottle rinser and sent to the filling machine through the bottle-spinning star wheel. Bottles entering the filling machine are held by the neck pallets stuck to the mouth of the bottle. The filling adopts the backflow filling method.

Three-in-one filling machine features

The filling method is isobaric rotary filling, the filling valve is specially designed, the filling speed is fast and stable, and the efficiency is high. The sealing part is automatically fed and sealed. Improvements have been made on the basis of the three-in-one small bottled water, which integrates bottle washing, filling and sealing. It is not used for the traditional in-line filling method for large bottles. The number of operators reduces labor costs.

In need of three-in-one filling machine?

We offer powerful and dependable three-in-one filling machine, hygienically built and based on substantial know-how and experience, regardless of the beverage tank.

Kindly do contact us today to place your order.

Categories Beverage Machinery

What Are The Steps In A Water Treatment Plant?

Water treatment is the process of removing all those substances, whether biological, chemical, or physical, that are potentially harmful to the water supply for human and domestic use. This treatment helps to produce water that is safe, palatable, clear, colorless, and odorless. Water also needs to be non-corrosive, meaning it will not cause damage to pipework.

Do you know the steps for water treatment plant? If you are not sure about this, you should read following information.

The water treatment process is as follows:

1. Primary treatment – mechanical treatment section:

The mechanical (primary) treatment section includes structures such as grids, grit chambers, primary sedimentation tanks, etc., for the purpose of removing coarse particles and suspended solids. The principle of treatment is to achieve solid-liquid separation through physical methods to separate pollutants from sewage. , which is a commonly used sewage treatment method.

2. Secondary treatment – sewage biochemical treatment:

Sewage biochemical treatment is a secondary treatment, with the main purpose of removing unsinkable suspended solids and soluble biodegradable organic matter. , A2/O method, SBR method, oxidation ditch method) stabilization pond method, land treatment method and other treatment methods.

3. Tertiary treatment – advanced treatment of water:

Denitrify and dephosphor , as a water source for flushing toilets, spraying streets, watering green belts, industrial water, and fire prevention.

Purchase premium water treatment system from us

If you are looking for water treatment system to equip your water treatment plant, our company will be your top priority. Our company covers an area of 15,000m2 and has standard workshop of 12,000m2. We have over 20 engineers in researching department and over 60 staff for machine manufacturing. We are not only a machine manufacturer, we can also supply turnkey project according to customers’ request, including workshop design, machine layout design, water, gas, electic cable layout design, label and bottle design. Our mission is to ensure customers’ plant properly working and help customers win their market. If you have any need, please do not hesitate to contact us immediately. 

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