Categories Beverage Machinery

Different Filling Mechanism Of A Beverage Filling Machine

There are various kinds of beverage filling machines for filling up containers using the appropriate quantity of liquid required in a manner that is neat. However, this is possible with the diverse mechanical methods available.

There are different principles of filling machine but the prime are four in number. They are; overflow filling, pump filling, gravity filling and piston filling.

These various beverage filling machines can be used for an array of product, particularly when customized.

But that which suits your business is based on the qualities of the liquid packaged by you.

Also of paramount importance is ensuring that you purchase a beverage filling machine from a reliable manufacturer so that you will be guaranteed of a good deal.

So, let’s take a deep dive as we consider the various principles through which beverage filling machines operate.

Gravity Filling

Many times, gravity filling is an economical and plain solution in solving the problem of foamy or low viscosity liquid.

This filling principle works by letting the liquid into the bottle, using gravity. The liquid has to move freely without any particles and having a consistent viscosity to ensure a smooth working of the principle.

Volumetric filling principle is the specialty of this principle. At every given time, it supplies equal quantity of liquid with the help of a timed fill.

This filling machine principle is suitable for a lot of industries like personal care, food and beverage and specialty chemical and cosmetics while the liquid has a low viscosity and moves freely.

Piston Filling

Liquids having a range of thin viscosity to thick have this filling principle to be the best for them.

Liquids having particles and semi-liquid can be processed. From a bulk tank having configured buffer tank which utilizes a level-sensing float, recirculation methods and manifold with directdraw, pumps accurate quantity of product into the containers.

Table-top  semi-automatic enterprises, high-volume industrial needs and startups seeking more economical models are presented with various up-to-standard piston fillers by Company.

Customizing your equipment can also ease filling process like in the case of thick liquid, we produce a tabletop piston with heated hopper which aids the free flow of the liquid by warming it.

Piston fillers fit for the purpose of industries like THC and CBD tinctures, pharmaceuticals, and essential oils as the supply of the high-cost liquds are in their exact quantity.

Pump Filling

The power stations are the pump fillers which have the ability to transfer even the glutinous products, such as the dripping ones, the stretching ones or those that contain large chunks.

Although, pump fillers are recognize for the good work they do with substance such ad salsa, honey or car wax, they have the ability to manage low viscosity and watery products also.

A comfortable alteration betwixt various fill volumes is allowed by this type of system, as the convenience to fill various sizes of containers is guaranteed for a single operator.

Pump fillers are readily available in industry models just like the piston fillers. Also, for new and developing enterprises, is the semi-automatic tabletop systems.

Overflow Filling

The principle of the overflow filling has an obvious capacity of filling bottles to equal levels, though, there may be differences in their volumes.

Transparent containers having their products in them is a good way of attracting your customers, as the visual appearance of the product is appealing.

Not applying this system will make the little difference in the containers’ interior shape look as though the content are not of the same level, even when it is not so.

This may cause your customers not to accept a bottle that looks like it’s less in content volume than the others, which may lead to having many unsold product thereby experiencing a loss.

Sustaining an equal fill-line will stop this kind of perception, meanwhile, its professional look is intact.

Overflow filling method best suit a fine to medium viscosity products, and aslo have bottles filled up at a rapid speed.

Whatever amount of extra is found in the filling  tubes is forced back into the storage tank in order to avoid wastage.

Contact us for the best beverage filling machine

As a leading brand in the design and manufacture of different type of beverage filling machine, you can rely on our expertise for the best service anytime.

Kindly click here to contact us for product quote, inquiries or to make purchase of any of our high-quality filling machines.

Categories Beverage Machinery

Happy Christmas Celebration To Our Esteemed Customers And Hardworking Staff

Christmas is here again and it is another season of celebration, joy, and excitement. It is a time to show love to others by action. We are happy to celebrate with our highly esteemed customers during this awesome and amazing period.

The celebration of Christmas this year is unique and remarkable. Besides, this year’s celebration comes at a time people are still facing the fears, uncertainties, and worries the pandemic brought to humanity.

In fact, almost all the countries of the world are still struggling to cope with the scorching effect of the COVID-19 pandemic. So, this is the first Christmas after the outbreak of the virus.

It is time to relieve ourselves from the fears and trauma of the pandemic. Christmas is worth celebrating despite the challenges we face as a people. Celebrate the season within the rules and regulations set to manage the spread of the virus.

As for us here in Guangzhou Prolifik Trading Co. Ltd. it is another period to show love to our cherished customers with bonuses and discounts on every mineral water filling machine purchased. It is a way of appreciating the unceasing patronage from our customers.

As a renowned and dependable manufacturer of wholesale mineral water filling machine, we use this time to commemorate with families, friends, and colleagues that have lost their loved ones to the scorching hand of the virus.

We understand the pains, fears, anxieties, and uncertainties the pandemic has brought to many. Due to the effect of the pandemic, some companies went down or declare bankrupt.

A big thank you to our dedicated employees for helping us to overcome the effect of the pandemic through total commitment to excellent service. We are now better with a brighter growth prospect.

As a leading manufacturer in the sector, we use this season to affirm our total commitment to quality service to our customers. There is no alternative to quality products and timely delivery.

There are different products for our esteemed customers this season. There are display racks that are suitable for use during this period of celebration. They are affordable and durable.  

Indeed, as we celebrate Christmas, there is nothing that should stop you from affording quality filling machines. It is our joy to share the happiness of the season by extending our generosity to all our cherished customers. We are available for orders during this festive period. Our dedicated and committed employees are available to provide the best service to you.

Purchase Mineral Water Filling Machine From Us

As we celebrate the season, it is the best time to invest in mineral water filling machine.

We have dedicated employees that will attend to you. Our products are made with high quality and standard. You will be happy you invested in our products.

Categories Beverage Machinery

12000BPH PET Bottle Mineral Water Production Line Delivered To Our Nigerian Client

Sometimes this year, one of our Nigerian clients who had earlier purchased a 10000BPH PET bottle mineral water production line contacted us again to purchase a 12000BPH mineral water production line.

We were beyond thrilled knowing that our previous work had opened the door for a bigger and better opportunity to do the work we love.

As is our custom, we got back to our client to fix an online meeting date and time because of the pandemic. 

During the meeting, we exchanged pleasantries as we knew one other from our previous working relationship.

As we always do, we asked detailed questions about the specifics of their production line. 

We asked what they would genuinely require and if there were any changes they would like to be made as compared to the previous one we had delivered to them.

They commented that they were already really impressed with the previous one and just wanted more machinery and resources to serve their expansion.  We collected all the necessary information and got to work.

Upon our return to the factory, we gave our top engineers the design blueprint and asked them to start work immediately. Only a few days after this was the machine ready; we put it through several tests to ensure it was fit for delivery.

For the guests to be able to produce smoothly as soon as possible, the factory repeatedly ran trial production tests.  We then contacted our very excited Nigerian clients and made plans to get the machine to them. 

We knew there was an epidemic, so we were very safety conscious throughout the process- from order to delivery.  We delivered the production line smoothly, with very minimal human contact, paying attention to all the safety measures. 

Upon delivery, our clients put the machines through various tests themselves, this is a procedure we always encourage because we aim to only deliver the best. After the tests, they observed that the machine was fit and ready for work.

Client’s feedback

A few weeks later, they got back to us, giving us feedback on the production line operations and how it has greatly helped in easing the tasks and even finances of their company.

This is what the message we got from their representative

“Thank you so much for such a high-quality production line. All of us are beyond impressed and so glad that we chose to work with you again. Our workers are thanking us for the improved ease and automation that the machine has provided for our company, and to think we got to purchase it at such an affordable rate. We would definitely recommend you to other companies that we know and come again to work with you. In fact, this purchase was a good way to wrap up business operations for 2020”

We were beyond excited for this feedback, as we worked very hard to earn it.  We also want to use this medium to thank all our previous customers, the ones that have referred us to other people and the ones that keep coming. 

Our company growth is only possible because of you and it is such an honour to get to serve all of you. 

Kindly contact us to purchase the high-quality, affordable bottle mineral water production line that your company needs.

Categories Beverage Machinery

Blow Molding And Injection Molding: What Is The Difference?

What is injection molding?

The injection molding process employs precision molds and tooling to produce solid plastic parts.

The key to this molding process is in the mold. The custom-designed components are made with great detail from stainless steel or aluminum and built to withstand high temperatures and extreme pressures. Additionally, the two halves of the mold require a high precision match to allow for controlled operation and proper part production.

Once the mold is designed and produced, it can be used for manufacturing operations. The injection molding process begins with the melting of resins or polymers at very high temperatures. The liquid plastic is then injected into the completed mold using high pressure, ensuring that the material reaches all the cavities of the mold. Following the injection stage, the mold is cooled, allowing the plastic to set or harden. When sufficiently cooled, the mold releases the completed plastic part.

What is blow molding?

In contrast to injection molding, the blow molding process employs principles similar to that of glassblowing to create hollow parts. Compared to injection molding, the blow molding’s tooling formation stage is not as critical. However, careful monitoring of the molding process is essential due to the increased potential for the development of wall thinning, air leaks, flash, and streaks.

The blow molding process begins by heating raw plastics materials to temperatures of 350-420 degrees F.  The material is then extruded from the head of the machine as a hollow tube aka parison.  The mold closes around the parison and roughly 80psi is blown into the parison causing it to balloon and take the shape of the mold.  The mold is then cooled, allowing the plastic to “set.”  Once the set time has been reached, the mold opens, and produces the product to the operation.  The part then goes through a degating process which allows inside of the part to be accessible.

The process is different

Blow molding: Blow molding uses gas pressure to inflate the hot parison closed in the mold into a hollow product, or the tube parison is inflated into a tube film without a mold.

Injection molding: injection molding is to melt plastic materials, and then inject them into the film cavity to form.

Raw material is different

Blow molding: The raw materials for blow molding are usually polyethylene, polyvinyl chloride, polypropylene, polystyrene, thermoplastic polyester, polycarbonate, polyamide, cellulose acetate, and polyacetal resin, among which polyethylene is used most.

Injection molding: The raw materials for injection molding are usually thermoplastics or thermosets.

The application is different

Blow molding: Blow molding is widely used in industries such as bottles, jars, baby products, and sporting goods.

Injection molding: injection molding is widely used in mobile phones, laptop computers, a variety of plastic shells, communications, micro-motors, computers, electrical appliances, electronics, toys, watches, lighting, locomotives and other industries.

In need of injection mold machine?

We are a professional supplier of injection molding machine. If you want to know about more our injection molding machine, please click here to contact us immediately.

Categories Beverage Machinery

Which Chemicals Are Used In Water Treatment

Water treatment chemicals mainly refer to chemicals used in industrial water treatment, including cooling water, boiler water, sewage, oil field water and other industrial water treatment scale inhibitors, corrosion inhibitors, dispersant, bactericidal and algaecide, defoamer, flocculant, deoxidizer, sludge regulator, chelating agent, etc. Coagulants and flocculants for raw water and sewage treatment are also included in water treatment chemicals. In addition, activated carbon and ion exchange resins are also important twater treatment chemicals.

What are water treatment chemicals?

Water treatment chemicals definition can be given in two lines, however, that isn’t ample & would be arbitrary if done. Let’s have a brief introduction on what has made us rely on water treatment chemicals.  

Contemporarily, the demand for safe and fresh water is consistently rising, owing to satisfy the human needs and to support the industrial activities. With the increasing urbanization and economic development, the current water supply is unlikely to satisfy the ever growing demands. Hence, the chemical industry uses the innovative ways of water treatment in order to make water acceptable for end-use, such as drinking, cooking, irrigation and industrial purpose to name a few. The water treatment methods use four basic processes that include boiler water treatment, cooling water treatment, water purification and treatment of wastewater effluent. The substances that are removed during the water treatment process are suspended solids, viruses, fungi, bacteria, algae, and minerals. The process involves both physical and chemical methods. The chemical used in this process are called water treatment chemicals.

The main varieties of water treatment chemicals home or abroad

organic phosphate (ester), ATMP aminotrimethylene phosphoric acid, HEDP hydroxyethylidene diphosphate (sodium),  EDTMP ethylenediamine tetramethylene phosphoric acid, AEDP acetamidoethylidene diphosphate, POE Trihydric alcohol phosphate, hexahydric alcohol phosphate, monohydric alcohol phosphate, phosphoric carboxylic acid, PBTC phosphorylbutane-1,2,4-tricarboxylic acid, HPA hydroxyphosphoric acid, polycarboxylic acid, PAA(Na ) Sodium polyacrylate, PAA binary (N-7319) acrylic acid copolymer, PAA terpolymer (T-225) acrylic acid terpolymer, AA-MA acrylic acid-maleic acid copolymer, HPMA polymaleic anhydride, AA-VA acrylic acid-vinyl acetate copolymer, AA-SA acrylic acid-sulfonated styrene copolymer, AA-AMPS acrylic acid-sulfonated acrylamide copolymer, polymerized phosphoric carboxylic acid, dexamethasone, prostaglandin, dithiocyanomethane (S15)  , Dichlorophenol (G-4)  , organic amine, polyquaternary ammonium salt, isothiazolinone, dioxybenzoguanidine ethyl formate, glutaraldehyde, sodium dichloroisocyanurate, halogenated sea Oleum, chlorine dioxide, liquid chlorine sodium hypochlorite, sodium bromide, lignosulfonate, sodium gluconate, morpholine, hydrazine hydrate, diethanolamine oleic acid soap, benzotriazole, mercaptobenzothiazole, urotor Products, Rhodane, o-xylene thiourea, benzothiazole, toluene triazole amine derivatives, 1- 3-malonamide derivatives, toluene triazole, various inorganic salts, polyacrylamide anionic, poly Sodium acrylate, polydimethyldiallylammonium chloride.

In need of professional water treatment system?

We are a leading enterprise in research and production of beverage filling machine, packing machines,and water treatment system. We are not only a machine manufacturer, we can also supply turnkey project according to customers’ request, including workshop design. If you have any needs, please kindly contact us immediately.

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