Categories Beverage Machinery

Steps On How To Invest In Successful Bottled Water Production Line

You need to focus on maximum output and efficiency while being committed to hygiene and safety, this is what will guarantee a successful bottled water production.

Also, when you purchase your bottled water production machine from manufacturers who are reputable for good quality, your entire bottled water production line will be very efficient. Obviously, this will help save your time, energy, and money. 

In preparation for a successful venture, let’s see what you should consider before taking the dive into a bottled water production line.

1. Evaluate available space before purchasing equipment

The available space you have for your production line determines the type of machines you would be purchasing. 

For this, large machines with large conveyors are simply not good choices for smaller spaces. 

Lack of space can be a limitation, but tabletop, semi-automatic, or customary machinery could be adapted to fit their intended purpose. 

Analyzing your landmass will ensure efficiency and maximum productivity in your chosen venture. 

2. Products analysis

It is imperative to analyze different packaging formats of your water since the processes of different water production lines vary. 

Also, analyzing the look of your final products will also help you determine the features necessary for the best performance of your machine. 

3. Decide the number of bottles to be produced per time. 

The demands of the business will determine the speed of production. It is therefore good to have a projection of the number of bottles per minute you wish to produce, based on the set daily demands. 

For instance, if a company must produce 5000 bottles over an 8-hour period per day, it will be required to reach about 10 bottles per minute. 

Putting these numbers into consideration will help you to purchase a bottled water production line and the mechanization level that will help you to achieve the set goals. 

4. Consider future progress/expansion 

To ensure that your water production line does not become quickly worn out by the demand for production, it is important to evaluate your future growth. 

The current level of production and demand can project what is to come in the nearest future. By this, you can speculate growth and plan for it and create room for upgrades. 

Planning for your growth will save you the expense of packing off existing lines and purchasing new ones at such short intervals. 

5. Put your choice of containers into consideration 

The shape and sizes of your containers may usually not affect the method of filling water into the bottles or the machine used. 

However, a good knowledge of container sizes will definitely help with your bottled water production line design. 

Also, your design should be able to adapt to specifications such as dives and heights of the bottles that you intend to use. 

When you choose your containers, parts such as the fillers, corks, neck grabbers will be hand-tailored to your peculiar needs and this will ensure optimum performance of your bottled water production line.

Conclusion

Setting up a bottled water production line is a venture with enormous ROI, especially when due consideration is given to all that is required for a smooth operation. 

Besides putting all the factors above into consideration, purchasing your machines and equipment from a trusted manufacturer is a sure way to invest your money in the right venture.

Categories Beverage Machinery

The water purification stage as an aspect of the beverage production process

Water is an essential element in the beverage manufacturing process. It makes up about 80 percent of the entire volume of the liquid. It is also important to mention that the spoilage witnessed in the beverage is also associated with the state of the water used in the production. 

Hence, water is a vital component of the entire beverage production process that needs a lot of attention. The quality of the water in the production should be given utmost priority. To achieve this, there are phases in the production process that needs to be scrutinized. One of them is the source of water used in the beverage manufacturing process. In most case, the spring water is an appropriate natural water source. 

But then, another challenge that is phased is the safe transport of this water from the identified source to the plant and to the beverage production line. There is one way to achieve this. It is by purification. The water stored in the reservoir needs to be purified completely before it channeled into the beverage mixing process. 

What quality tests must the mineral water pass?

The spring water is extracted without having suffered any exposure to possible contaminating phenomena; still, it preserves many minerals and properties of the land, which is why we subject it to strict quality controls before being suitable for consumption as bottled water. 

The spring water must successfully comply with all the regulations, as well as receive approval to be registered. Once the use of spring water has been requested from the competent mining authority, the water is purified to convert it into mineral water.  

The water purification process consists of extracting a good sample of liquid (up to 1.5 liters) to identify and eliminate bacterial indicators of contamination, which can affect our health. It is essential to list the quantities of these substances in order to compare them with the standardized values established in the water quality regulations. This gives us the necessary information to know the degree of contamination or purity of the water.

The application of the water purifier system

The good news is that there are machines to achieve this purification process. This is the water purifier machines. The purifier is, in most cases, integrated into the entire beverage bottling line to ensure that production is carried out more efficiently. 

The sanitary registry guarantees the quality of beverage produced.

Once the water filtration has finished, the entire beverage production process continues. The next phase would be the packaging process which involves several stages; the filling phase, the capping phase, the labeling phase and the packaging or finish phase. The volume of the production will depend, to a large extent, on the type of bottle filling machine that is used for the packaging process. 

What follows after this phase would be other registration and formal or legislative processes such as certifications and compliance to sanitary standards. The sanitary registry, however, is another means that organizations guarantee the quality of the beverage produced. 

Categories Beverage Machinery

Types Of Water Treatment System

Currently, ultra-pure water is a primary concern for Industrial, community, and home use. There are different water treatment systems, and the particular system to be used at each point in time is dependent on the purpose for which the water is produced. 

Whether you are into large scale production or personal consumption of water, partnering with the right water treatment system manufacturers can be the defining factor if you want to be successful in your start-up. This article explores the various type of water treatment systems.

There are two types of the water treatment system, the Household water treatment system, and the community water treatment systems. 

The household treatment processes are usually not as cumbersome as the community treatment process. Follow thru for the types of systems used in water treatment.

1.The household water treatment system

Recently, in many homes, water treatment systems are becoming a necessity. This is as a result of the increase in the contamination level of household water systems in past eras. 

More so, Households are begging to ensure that the water they use ifs free of contaminants and germs that causes diseases.  

The methods used for treating household water is Filtrations and purifications with chemicals. 

2.The water treatment system for community

The source of drinking water for the community is larger and as such is exposed to contamination thus, it needs adequate treatment to get rid of the organisms that are capable of causing diseases. 

The community water treatment system requires the use of a different system of water treatment to provide the community with safe drinking water. Surface water is the major source of water supply to the community, hence the surface water treatment method is used. 

This method involves different stage treatment and they are

i.Flocculation and Coagulation

This is usually the first step when treating water, here chemicals are added to the water to be treated, particles in the water to bind to these chemicals and form bigger particles that are known as floc,

ii.Sedimentation

The flocs that have been formed settles to the lower part of the water treatment system. This process of settling is known as sedimentation.

iii.Filtration

Sand, gravel, and charcoal are used as filters for the settled flocs while clear water passes through to the next chamber.

iv. Disinfection

After filtration, there is a possibility that there would be parasites and germs in the cleared water that was filtered therefore Chlorine or chloramine is added as a disinfectant to help protect the water from germs when it passes through the pipes to the community for use.

Water treatment varies in community and this is reliant on the quality of the water that is sent to the treatment plant. Surface water requires more treatment and filtration than groundwater because surface water contains more sediment and pollutants and so are more likely to be contaminated than the groundwater.

Conclusion

The treatment of water is so important that many likely water-borne diseases can be avoided. Water-borne infections are indeed responsible for more than 80% of diseases all over the world. 

However, to stay safe and healthy, the best water treatment system needs to be purchased from reliable and loyal manufactures.

Categories Beverage Machinery

The Role Of Carbon Filter In Water Treatment System

The industrial treatment of water for both domestic and industrial use undergoes series of filtration processed. 

For your water treatment system, there are several ways of water filtration used recently; one such is carbon filtering.

Carbon filters have been one of the oldest means of water purification, and it has been used since the time of the olden Egyptian.

Carbon filters are used for domestic water, district water treatment plants and can be used for the pre-treatment phase in osmosis systems.

More importantly, carbon can absorb several chemicals as it is one of the strong absorbents discovered by man. 

By carbon filtering, activated carbon is used which helps to remove impurities and contaminants in water by the use of chemical process adsorption.

Furthermore, by activated carbon, it means carbon that has a small electropositive charge fixed to it. This permits it to pull and trap more chemicals and impureness in water.

Also, when water passes through the surface of the activated carbon, the contaminant ions which are negative are pulled to the positively charged carbon.

In the water treatment system, for domestic water treatment use granular activated carbon (GAC) or alternative powdered block carbon.

Also, block carbon filters are good for the removal of large quantities of contaminants. 

The effectiveness and working capacity of the filters will be determined by the quantity of carbon in the filter and the speed of the flow of water. 

Well, to ensure a good standard of living through drinking of uncontaminated water purchasing water treatment systems from a reliable manufacturer is the most recommended option for the best water treatment.

Types of carbon used in water filtration are;

Coconut shell

Bituminous 

Wood

In addition, carbon from coconut shells is believed to be the most effective because it costs 20% more than wood or bituminous

However, the rating is given to filters that used activated carbon based on the size of the particles it removed. 

This ranges from 50 microns which is the less effective to 0.5 microns which is most effective.

Carbon filters are superb for removing the following;

Pesticides

Volatile

Sediment

Organic compounds

Chlorine

Herbicides

Also, it can be used to remove other man-made chemicals from water. Filters containing activated carbon are adequately effective for abolishing traces of heavy metals from water.

Furthermore, thickly packed carbon block filters can remove 0.5-micron particles which are effective but can’t remove salt, minerals, or dissolved inorganic compounds.

However, the removal of salt, minerals or dissolved inorganic compounds needs a water filter system based on reverse osmosis or a distiller.

Conclusion

The water treatment system is the most assured way of getting good water which will be free of particles or microbial contamination. 

Carbon filters are used in water treatment which removes impurities and contaminants in water. A carbon filter helps to pull and trap chemicals and impureness in water.

Granular activated carbon (GAC) or alternative powdered block carbon are used for domestic water treatment.  

Most of the carbon filters used in water filtration use secondary materials to help prevent the growth of bacteria inside the filter.

Whatever your choice of the water treatment system maybe it is advisable and ideal to source them from a trusted and reliable manufacturer. Doing this will assure you of healthy treated water. 

Categories Beverage Machinery

Shipment Of Complete Water Filling Line Machine With SGS To Kenya

Advancement in technology and the era we are has brought a lot of changes to our world and most especially the complete water filling production line.

Different type of machines has been invented for the production and manufacturing of goods compared to what we had in the 80s.

The invention of these machines has eased the burden of humans; it has reduced human labor and makes production stress free and easy.

One such unique machine is water filling machine. As an experienced and renowned manufacturer, we have a year in, year out invented machines which are used in the water filling line.

Also, our excellent ability in bringing out machines that are capable of replacing human effort has made our machines to be outstanding in the markets.

As a reputable manufacturer of water filling machine, we have gained a lot of customers over the years and we have remained trustworthy and reliable to our customers. And this is what gives us the privilege of manufacturing until today.  

Our promise of giving the best to our customers and serving them right has helped to retain all our customers till today.

Most importantly, the usefulness of our machines to our customers also made them refer us to other customers which have to make us outstanding in machine complete water filling production line and in the market.

As a result of our well-known qualities and experience, we have served different countries such as the USA, UK, Australia, Germany, and Canada with machines which are used in complete water filling production line.

The demands and effectiveness of our water filling machine use in water filling line has made one of our customers in Kenya to call on us for shipment of water filling machine.

Our team has been working to unleash their potentials in giving our customers the best they can ever get in water filling machine for water filling line.

As our team has done with other customers from different countries in the past, so also it was the case with our Kenyan customer who was left speechless with the magnificent , and automated water filling machine we shipped to them

We are sure that the achievement of our next shipment to Kenya will draw many prospects to us, and it will make our product gain more grounds and acceptance in the industry.

As it is the normal procedure, we received specifications from our Kenya customer for a complete water filling line with a capacity 7000bottles/hour for 500mL to 2Liter and with utmost quality.  And which should be manufactured with premium spare parts.

These specifications were agreed upon through the guidance of our experienced manufacturer.

Sometimes, customers will give specifications that may not be suitable for their production but with the help of our experienced team, they will be able to reach an agreement on some specifications which will suit our customers’ complete water filling production line.

This, our team has done for years and our customer is always stunned at the outcome of the quality of product shipped to them. And as it is the case with us, our recent shipment to our client in Kenya was a jaw-dropping product with great success.

After a thorough test and evaluation of all the parts of the water filling machine, the complete equipment was shipped to our client in Kenya where it was successfully installed and running. 

Our client’s feedback?

After the successful shipping of the machine to our Kenyan client, it was an impressive delivery, and they had this to say…

“Guangzhou Prolifik Trading Co. Ltd. remains a trusted manufacturer of high-quality water filling line we look forward to buying more water filling machine from. Their high level of expertise with a quick turn out on the product delivery without a compromise in quality is really commendable. We look forward to working with you again”

Are you in need of a water filling machine?

You can rely on us to deliver and give you the best water filling machine for your water filling line. We are a reliable and well-known manufacturer with a good reputation.  Looking forward to doing business with you.

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